The Cement Institute’s end-to-end digital operations platform for smart & sustainable cement production.
INTEGRATING DATA FOR ENHANCED CEMENT PRODUCTION
A comprehensive approach for integrating and analyzing data across the entire cement manufacturing value chain enabling a holistic view of operations for enhanced decision-making.
Alignment with industry 4.0
Leverages technologies like IoT, AI, and Big Data for smart manufacturing, driving automation, connectivity, and intelligent process control.
Core Principles
Emphasizes data-driven, real-time, automated, and sustainable practices for optimized performance and reduced environmental impact.
Your Plant. Fully Visible.
Production & Process Monitoring
Real-time tracking of plantperformance.
KPI Overview & Dashboards
Centralized view of critical performance indicators.
Emissions & Compliance
Monitoring and reporting forregulatory adherence.
ERP Maintenance Support
Integration with ERP and maintenance management systems
Alarms, Downtime & SPC
Proactive issue resolution andprocess stability.
Energy Cost Monitoring
Insights into energy consumption and savings opportunities.
THE KPIS THAT MATTER, IN REAL TIME
TCI360 aggregates information from five critical domains into a single executive dashboard. Each area has its own score, live alerts, and trend analysis, all visible at a glance.
EHS
Safety and regulatory compliance in real time.
Production
OEE, availability, and downtime analysis.
Quality
Product consistency and specification compliance.
Maintenance
Reliability and failure reduction.
Procurement
Inventory, supplier performance, and costs.
PLANT MAINTENANCE SYSTEM (PMS) MODULES
Maintenance without Surprises.
The Industrial Maintenance Management System that brings order to the chaos: fewer unplanned stoppages, more productive technicians, and maintenance decisions driven by real data, not guesswork.
Turn your maintenance into a competitive advantage.
The Plant Maintenance System (PMS) is a fully integrated maintenance management platform that provides real‑time visibility of equipment health, streamlines inspections and work execution, enables rapid issue reporting, supports mobile field operations, and delivers workforce analytics, all synchronized with SAP to ensure seamless planning, traceability, and enterprise‑level alignment.
Maintenance Dashboard
Asset & Condition Monitoring
Inspections Management
Notifications & Work Requests
Work Order Management
Field Technician Workspace
Workforce Analytics
SAP Integration
MES - Manufacturing Execution System
Execute. Analyze. Improve.
The Manufacturing Execution System built exclusively for cement plants. Digitize your complete operation from equipment status to environmental compliance, covering quality, energy, and downtime intelligence.
The digital control center of your plant.
The MES acts as your plant’s operational brain. It turns complex data into simple, actionable information so operators, supervisors, and managers make better decisions, faster.
Reduction in response time to critical events.
Less recurring downtime through root cause analysis
Reliable KPIs available in real time for the entire leadership team
Digitize your cement operation today.
Request a MES demo and discover how your plant can become more predictable, efficient, and profitable.
